Parylene Conformal Coatings
Commonly referred to as parylenes, poly-para-xylylenes are applied at very high temperatures with a vacuum-coating process. Therefore, they cost significantly more compared to other technologies.
Strengths
- Excellent Uniformity Regardless of Part Geometry - No Pinholes, Fillets, or Bridging
- Chemical Inertness/Barrier Properties Insoluble in Organic Solvents, Acids, or Bases, with Very Low Permeability Rates
- Minimal Added Mass
- Biocompatibility Allows Use in Many Medical Applications
- Low Environmental Impact Process
- Low Outgassing
Weaknesses
Vapor Deposition Polymerization
- Parts are processed by batches in a vacuum chamber, not an in-line process
- Masking required for no-coat areas
- Coating removal and rework generally requires specific equipment, abrasion/micro-blasting most common technique
- Limited UV resistance and operating temperature limit, around 120°C [248°C] in the presence of oxygen
- Cannot be doped